81st Anniversary and 5645's return

 Thanks to a huge push from the shop department and all the dedicated volunteers, car 5645 returned to service and debuted on September 4th for CTM's 81st Anniversary. 

On that day all of the running cars in the fleet came out for some public love including Line Car 1, S193, and 303. 

For about 2 years now, 5645's controller has been blocked into the series notches due to a shorting issue within the controller. Now with the car's former extended stay in the shop, John is confident he found the issue with the controller and plans to make the required fix.

303 has been moved out of Northern Barn and currently waits on the shop lead so the car's motors can dry out once again after the wet summer season we've had. It is planned for the interurban to make a few special trips for the Winterfest Season.

If you'd like to see photos of CTM's 81st, check out the museum Facebook page for some of the amazing photos!

November 2020 Update

 A lot has happened at the museum since we last posted. 

As of 11/21/2020 the 4, 355, 836, 16, 1326, and 303 (for special service) have been serviced and are ready for operations.

John continues to work on Line Car 1 and 3001. Line car 1 should have functioning controllers on both ends of the car soon as well as design ideas and prep for the safety platform and diving board system for service in 2021 (Date TBA). 

Minor work continues on 5645 including doors, controllers, and getting the car prepared for overhaul work in 2021.

Dennis Pacelli has been instrumental in assisting John and taking on projects of his own to maintain and keep our fleet in excellent operating order.

303 needed 2 extra days of work to repair, service, and bring the car to operational standards because of Dennis's outstanding effort. 

101 and 18 will also be getting work done in 2021. In 2021 we will continue to rebuild the track and overhead infustructure on the museum property and having good service cars and locomotives at the ready.

Thanks to our new Track Department head Camilo Santiago, a section of North Road Track 2 has been dug out and new ties put underneath it to support the track. 

Camilio replacing a rail on North Road Track 2

We'd also like to extend a huge thank you to Roger Pierson and his crew for their dedication to decorating the inside of the Visitor Center for Winterfest this year!

Replacement Switch Timbers

 Due to last weeks rain, the tar for 303's roof was not all put in place. During the week when the weather is more promising the rest of the coat will be applied to the car. 

Line car 1's controllers continue to get worked on as well as fixing the fuse box inside the car.

The shop will be returning to work very soon on car 3001 once the shop cleanup is completed and some smaller projects are finished.

On Saturday, Camilo and his crew replaced multiple switch timbers within Kelly Yard to improve the trackage going into the barn on tracks 2 and 3.

Kelly 2/3 Switch being dug out

Special thanks this week to Chief Motorman Roger Pierson and his crew for completing the Christmas decorations on cars 355 and 4 in preparation for the Winterfest Season!

Work on 303 Continues

 John found wiring problems with Line Car 1's controllers during the week. We are still looking to have the controllers and handbrakes at the west end working properly by the end of this week. The shop is currently working on plans for the new upper work platform which will be a fixed stationary platform with a diving board system. The shop will also patch up any holes in the roof and winterize the car. 

John replaced the top of 1326's west end brake stand resolving the stiffness completely. Ryan Boucher also replaced the west end pole rope of the car as it was showing signs of wear. 

Work continued on 303 during the week and is showing great progress. Currently the 4 motors of the car are being baked to dry them of moister from the car's extended vacation in Northern Barn. The resistors have been inspected and given a clean bill of health from Dennis. The controller group is currently being inspected. The roof wiring is being replaced and conduit is being reattached on the car. Scraping of pealing paint has begun on the car and touch up paint will be applied. All leaking roof spots are being sealed with tar to re-waterproof the car. 

John putting sealing tar on the roof of 303

The headlights grounding is also going to be fixed. Hopefully this week 303 will be air and line tested. stayed tuned for updates throughout the next several weeks as progress continues.

Once 303 has completed her maintenance and check rides the shop will be moving on to car 101 where she will receive the same heavy servicing that 3030 has undergone. Check back weekly as work continues.

836 Back in Service & A New Project

Car 836 received scheduled service during this week. A few small corrections were made to the car and 836 is back in full service for the fall season. 

John has been working to complete the second controller for Line Car 1 with the help of members from other museums.

Car 303 is currently undergoing a full mechanical and operational maintenance plan that is beginning this week. All repairs to the electrical, roof, and resistors will be completed over the next few weeks. After some searching, all the documentation on the car has been found allowing the shop to have a more comprehensive maintenance plan.

All of the members of the shop have been working hard to get the operating fleet back up and running, with the help from members of our fellow museums. Thank you to everyone who has volunteered their time to help get our fleet back into operation!

Hello, 1326!

1 was released from the shop after Galen completed repairs to the east end tow point. This will allow us to safely tow the car with the diesel if needed. The car returns to Kelly Barn where it remains out of service until further improvements can be made.

We had a week of air system issues with both 16 and 65 being placed out of service. Jeremy came in and assessed 16, tracing its problems to a hole in one of the pipes. Unfortunately, the pipe was inaccessible in Kelly Barn so repairs had to wait a few days until the car could move up to the shop. Galen and Kelly replaced the rotted pipe and returned the car to limited service. 65 has been diagnosed with a rotted out gasket in the main brake cylinder. We've begun soaking bolts in PB Blaster and hope to complete repairs in the next few weeks.

16's old air pipe clearly shows the source of the leak

New air pipe in 16

Mike has added logos to S193 and completed painting the hand rails. Compared to where this car was last year, it has made a complete transformation, all for the better.

1326 was moved back into the shop so we can being repairs to the motors next week. We expect repairs to take about eight weeks if all goes well. 15 was moved in front of the shop to give the Operations Team better access to power so they can continue exterior cosmetic work. 5645 has been moved to storage while it waits its turn for repair.

1326 waits for repairs

Sprucing Up

355 received its maintenance last weekend. The car has been placed in reserve status due to increasing damages on the underside from the heaving of the barn floor. We've decided to take advantage of having the car out of service and Scott W has started varnishing the seats. Boy does the car look better already! And he's just getting started.

Varnish work in progress on 355

Tad completed primer work on 169's east end, giving the car its first big visual progress jump in far too long. He's planning on tackling the work around the clerestory next and we're delighted to see the project moving ahead once again.

169's east end is looking sharper

Elsewhere, Adam continued paint work on 18's roof. John is finishing up work on the journal boxes for 3001's east end truck. Galen cleaned out the pit, a needed job so we can roll our nice new pump cart around while working on 1326. Kelly finished up the wiring work under 1.

We were happy to have Scott Kritzky stop by to visit with his son William who's gotten a lot bigger since the last time we saw him. Hopefully we'll be seeing them again soon.

Oh and take a look at the final product of 836's seat refurbishment! We caught the car out in the sun to really show off the great work Scott and Galen did. And, by the way, they did all this in the dark back of the barn working with only drop lights to see by.

Some Fun with 1 and Digging into 18's Issues

Today 1 got some sprucing up. Galen trimmed the extra lengths off the roof boards and the evened out the roofing. Wil and Kelly washed the windows, much improving visibility. The car made two trips on the line before rain threatened and it had to be put away as it is no where near ready to face inclement weather. Wil and Kelly ran the car to celebrate their birthdays and Galen, Mike, and Ryan also took a turn at the controls.

1 with cleaned up roofing

Wil at the controls after completing an eastbound trip

Kelly prepares for the westbound trip (Galen Semprebon photo)

Scott did some cleaning up inside 18 then moved back onto 836, preparing the seats for their next coat of varnish. Lou swapped the two brake stands in the locomotive which allowed us to determine the source of the leak in the air system was one of the brake stands and not the piping itself. He disassembled and began cleaning the stand. Galen finished the work. We found a seized component but issues persist. A new gasket will be made and will hopefully help the problem. The journal boxes were also inspected. Kelly removed mouse nests from five of them and Wil did the much needed oiling.

18's brake stand apart for cleaning

John is making progress with weld repairs to 3001's journal boxes.

Journal box work in progress

1 Makes its First Test Trips

Line car 1 went out on the line for the first time yesterday evening. It performed beautifully. So beautifully in fact, we couldn't resist a second trip. We made periodic stops for photos and videos to document the trip and I'll share the best of mine below and add any of Galen's once I get them from him.
At 128 years young, 1 represents a doubling of our running work car fleet and we're looking forward to it joining S193 in service once we tie up loose end. This was its first ever trip down our main line as it has sat in storage since it came to us from Trolleyville in 2009. We're not sure when it last ran at its former home, but 2005 would have been the latest as that's when they closed their doors. For having spent 15 years in dead storage, its in amazing shape. We'll look to make a few minor tweaks in the interim, but at this time we're delighted to say it can take our volunteers out for a few trips this coming Saturday.

Outbound at Hancock Siding

At Newberry Siding, before turning around to head in (railway is closed past this point due to heat sagging in the overhead wire, SC&ET worked hard in yesterday's heat but wasn't able to defeat all of the issues, we wish some better weather for them on their next work day)

Departing Newberry Siding inbound

Inbound next to the semaphores

Passing Woods Barn inbound

Inbound by Woods Barn

Crossing Borrup Road

On North Road Curve

With the newly repaired Isle of Safety

In the yard with 4 and S193

Off to bed

Line Car 1 is on the Move!

Yesterday brought opening day to the museum under hot, humid conditions. It also brought a new sight to staff and visitors. Line car 1 received its poles and ventured out around the yard for some basic testing. It made two trips up and down the yard before lunch. After lunch, it ventured up to the shop to drop off all of the tools we'd been using to work on it. This had the added benefit of letting us test the car through some more switches and around a curve. So far everything looks good. The weather did us in and we called it a day early, but we hope to take the car out on the line one evening this coming week for its first test trip. A myriad of little things remain needed to complete the car, but it is a delight to see it mobile for the first time in the eleven years it has been on the property.

Hooks and catchers installed on 1 last Monday night

1 sneaks out of the barn on a bug. Mike Luzzi video

Roof side view of pole installation on 1

First move with poles. Gina Alimberti video

1 sits on North Road curve with 4 after its first trip down the yard

Wil runs brakes on the first trip up the yard. Only the east end controller is functional at the moment. Mike Luzzi photo

Galen takes a turn at the controls and makes the second run down the yard

1 up at the shop to offload tools

Mike continues work on S193, More black paint has been added and the car again sports its lettering and numbers.

S193 shows off its new markings

Scott and Lou worked on 836. Scott continued work on varnishing the seats. Lou finished the refurbishment of the west end controller and replaced a section of broken upper window frame on the north side of the car.

Freshly varnished seat in 836

Lou works on reassembling the arc shoot for 836's west end controller

Adam did some painting on 18's roof. Tad worked on removing paint from the underside of 169's roof around the clerestory.

Progress on 18's roof. Adam Krause photo

Ready to Open

A variety of last minute items came into place on the last work day before the museum opens on the 20th. Galen started the day by servicing 5645 which was then handed over to Tad who completed painting the seats.

Tad paints the last flip seat to be recoated in 5645

Scott completed the final coat of polyurethane on 4's seats while Galen and Kelly serviced the car. Aiden was in during the week and did a complete paint job on the floors, which are looking great.

4's new floor paint (Aiden Nies photos)

Varnish prep work continues on 836 with thanks to Tad, Scott, Wil, and Jayden. Lou continued work on the controllers, finding the west end to be in worse condition than the east.

The crew at work sanding

West end controller refurbishment in progress

Kelly took advantage of a furlough day from work yesterday to disassemble one of 1's controllers and document the segments for reverse engineering work. Today, she performed maintenance on both controllers, fixing several minor issues on the west end one. A few more tweaks are required with that unit to get it fully back into shape. From the condition, it appears it was no longer in use when the car left service at Trolleyville. Galen completed the cars roof wiring and hooked up the motor leads. In the late afternoon, they were able to connect a bug to one of the pole bases and see the car's lights go on! They also took the opportunity to back the car up about a foot, just to see if it would move. Keep your eyes open for a new little orange car on the line soon as we're closing in on being able to take a test trip.

One of the issues with 1's west end controller, reverser fingers not making contact

Galen works on the roof wiring

The lights are on!

Mike added some black paint to S193. Little car is looking sharp!

S193 progress (Mike Luzzi photos)

Progress Despite the Weather

The work crew faced a miserably humid day yesterday, but still managed to move projects along. We welcomed Scott Whittlesey to his first day in the shop (Scott is a member of the Development Committee). He worked on adding another coat of polyurethane to 4's seats.

Scott pauses in his work on 4 to wave to the camera

Tad and Rob worked on preparing 836's woodwork for fresh varnish. Tad got the first coat on all the window sills. There is much more to do for this car, so if you're interested in helping, please reach out to us. Lou spent the day refurbishing the east end controller by adding fresh insulating varnish.

836's arc shoot set disassembled and receiving fresh varnish

Galen and Kelly continued working on 1. Galen replaced the main circuit breaker and good thing as the old one crumbled to pieces as he was trying to remove it. He also made up new wiring to run from the roof to the breaker and the breaker to the interior lighting. Kelly oiled the journal boxes and motors, reinstalled the motor brushes, and began working on reconnecting the motor wiring. They then installed the pole bases they'd lifted onto the car Tuesday night after finishing the roof boards.

Pole bases installed on 1

Record Project Day

Today we set a new record for number of vehicles worked on: 7! Crew members worked separately or with those they arrived at the museum with to comply with social distancing requirements.

We're delighted to welcome new volunteer Tad Adams to the shop. He worked on removing paint from the underside of 169's east end roof (this is the one project I never made it back to get photos of. Sorry, Tad!).

Progress is zipping along on car 1. Galen and Kelly have installed roof cleats and three roof boards are attached. Lou rebuilt the second arc shoot set for the car. He also applied fresh insulating varnish to the interiors of both controllers.

Roof cleats on 1

1's new roof boards

Lou works on applying insulating varnish in 1's controller

Mike added another coat of red and yellow paint to S193, which is looking much better for all the attention.

Mike at work on S193

S193's new paint (Mike Luzzi photos)

During the week, Larry added a coat of polyurethane to 4's seats and today Wil and Jayden added another coat. The seats are looking better. 

4's seats after the second coat of poly

Once they were finished with 4, Wil and Jayden moved on to 5645 and painted half of the seats. This is a major and long overdue improvement for the car.

Wil and Jayden at work

5645's newly painted seats

Adam worked on locomotive 18, prepping the roof for paint.

Adam at work on 18's roof

Close up views of the prep work on 18 (Adam Krause photos)

John has sandblasted, primed, and mostly painted 3001's truck.

John at work painting

Truck progress so far (John ran out of paint and needs to get more!)

Jeremy was in during the week. He disassembled and cleaned 16's air governor so it no longer leaks. He and Kelly also finished repairs to the wiring harness and performed a minor repair to the brake rigging.

The air governor received fresh paint on the cover as part of its refurbishment (Jeremy Stager photo)

The armature and field coils for the spare air compressor received a coat of insulating varnish.

Fresh varnish on the compressor armature