Sunday, August 12, 2018

A roof, a floor, and a frame

Car 65 now sports a rubber membrane roof on its main section. Roof cleats were positioned and installation has begun. Trolley boards received a coat of primer and will be installed next weekend. At this point, the car will not be receiving a roof canvas. Canvas will wait until the car undergoes restoration. Both trolley catchers have been cleaned and rebuilt.

Cleats being spaced out on 65's new roof


Thanks to motormen Aiden Nies and Ryan Trombly, operating fleet cars will be receiving fresh floor paint. Car 16 is complete and they are targeting 5645 next.

16's floor looking east

16's floor looking west


The west end frame for 3001 is being assembled. A former shop member had created most of a kit to complete this work and the remaining pieces are being fabricated.

West end frame being assembled for 3001

Sunday, July 29, 2018

And we have lights!

After patching in some missing sections of wiring and replacing some missing switches, 65's interior lights shone brightly for the first time in years yesterday afternoon. The car also received some body paint work and replacement roof pieces. The clerestory windows were painted.

65's clerestory windows received a coat of Connecticut Company red

One of the new roof pieces in place on 65

3001's west end is going back together. The repairs to the frame are complete and wood pieces are being fitted.

Test fitting the first wood piece for 3001's west end

Saturday, July 14, 2018

July Trolley Care Day Helps 65

Today saw a great turn out for the summer session of the Trolley Care Program. A fantastic amount of process was made on 65. Galen finished re-shimming 65's slider plates with Paul and Christopher's assistance. Julia, Sully, and Noah prepared the car's clerestory windows for primer. Wil then masked the glass and Julia and Christopher primed the windows. Wil and Kelly painted most of 65's roof. Galen traced wiring in the car, identifying the lighting and heating circuits. Bruce is making replacement pieces for the roof corners.

Noah works on a clerestory window from 65

Sully and Julia work on 65's clerestory windows

Team at work

Wil painting 65's roof

Paint work in progress as seen from roof level. Photo by Wil Gambardella


John has finished the disassembly of 3001's west end and is beginning steel work. Fred is cleaning components that were removed so they will be ready for re-installation.

3001's west end is disassembled

Fred works on cleaning 3001's west end bell

Saturday, July 7, 2018

Shimming Slider Plates

Car 355 is back in service after a two week visit to the shop. The car's slider plates (greased metal blocks that allow the body to slide over the trucks when going around corners) were re-shimmed while the car was with us. The car has settled during its time in service and was riding constantly on the slider plates, rather than only during curving. Riders will notice that the car now rocks side to side more while traveling down the line.

355 leaves the shop on its way to rejoin operations. Photo by Wil Gambardella


Work also began on re-shimming 65's slider plates as they are riding too closely to the car body. We took the opportunity of the car being outside while we switched it back into the shop after 355's departure to remove the rest of the dirt from the roof using compressed air. Work also began on cleaning up the car's clerestory windows.

Galen cleans off 65's roof. Photo by Wil Gambardella


John continues work on 3001's west end and Chris Perry is visiting to work on PCC 3100 (seen in the photo above with 355).

Saturday, June 30, 2018

3001's West End

When assessing 3001 to removed the treadle doors, the west end was found to be in poor condition. The sheet metal was removed from the end to reveal the frame and repairs have begun.

John works at disassembling 3001's west end

3001's west end before condition

3001's west end after condition

Roof repair work is in progress on car 65. The electrical and air systems have received initial testing and show good indications that we have four functioning motors and a working compressor.

Saturday, June 9, 2018

Work Starts on 65

Courtesy of great efforts last night by some dedicated volunteers, 65 was over the pit, ready for us to start work on, when we arrived this morning. After cleaning out some accumulated parts for 169 and other cars, work began. Galen inserted a few more roof supports then worked on patching some of the motor wiring. Kelly swept off the roof, then joined Fred and Pat on scraping the peeling white paint on the car's exterior.

We will need all of the help we can get to have this car ready in time for Rails to the Darkside, so if you have an hour or two or more on a Saturday, please consider joining us. No prior experience or expertise is necessary.

65 in the shop

Inside of 65

1850 is now at home in the Visitors' Center

Sunday, June 3, 2018

Evaluating 65 and Trolley Care

The Trolley Care group helped evaluate car 65 yesterday. The condition of 3 of the 4 motors was evaluated (4th motor fittings proved a challenge and it will be tested once the car reaches the shop and proper tools). The motors appear to be in good condition, however, the wiring is not and will either need to be replaced of heavily patched. The team also checked on the controllers, compressor, resistor grids, and air tank. The controllers are missing a few components, but all systems appear to be in good condition. The structural integrity of the car also received an initial assessment and a few needs were identified. We hope to have car 65 in the shop for next weekend.

Trolley Care group checks 65's motors with Galen


The group then moved out to the shop where Galen and Kelly demonstrated how to check if a truck is in tram, using 1850 as an example. 303 was brought outside using the diesel and the group learned about how to switch cars safely and how interurban cars work. 303 made a special run in the evening for the volunteer appreciation dinner and three hardworking members of the SC&ET Department (who are also motormen) had the opportunity to run the car as a thank you for all they have done to get the Borrup Road crossing gate back in service. Cheers were heard throughout the car as the gate performed flawlessly both times we crossed the road.

Trolley Care group examines 303's controller bank


We were happy to have Trolley Care participants stay after the day's program ended and much was accomplished in the afternoon. 1850 received more cleaning and is now ready to go into the Visitors' Center.

Sully sweeps out 1850's interior

Christopher removed a thick layer of dust and debris from 1850's roof

Wil raises one of 1850's end windows so he can wash it


Work also proceeded on 3001's controller, with Christopher, Wil, and Kelly masking and spray varnish insulating components.

3001's controller case reinsulated

A selection of controller components were insulated

3001's main controller shaft was partially reinsulated


Bruce and Rex have made some new roof brackets for 65. John has been at work on the Case backhoe/loader, which requires air system work and will be receiving a new air tank.

65's new trolley board brackets